I’ve contemplated ditching my business cards for some time, but every convention I attend and every PR flack requires me to donate one dead tree to them. A friend recently told me he had ditched business cards altogether a while back and immediately directs people to connect with him on linkedin, which is a great idea. But, I really want a kickass looking business card that won’t get lost in the shuffle. I think I found what I’ve been looking for over at Instructables. The video only gives the final product and if you’re steady with a soldering iron then read on, good buddy.
Here’s what you’ll need:
* One CR2032 battery (I got them for about 16 cents on ebay when I bought 100)
* One CR2032 battery holder (I used part 18-3780 from http://www.rapidonline.com. This costs around 14 cents in quantities of 100 – these are a common type of holder that you should be able to find at places like http://www.mouser.com if you are on the other side of the Atlantic to me!)
* Four surface mount switches (Part 78-1130 from http://www.rapidonline.com at 20 cents each)
* Some miscellaneous resistors and capacitors in an “0805” surface-mount package – you will need 5×100 ohm resistors, 2x10k resistors, 1x47k resistor, 1x47p capacitor, and 1x100n capacitor – any of the suppliers mentioned above do these, and they cost almost nothing!
* 75x “0603” LEDS – as bright as possible, and as cheap as possible! I used item 72-8742 at 6 cents each from Rapid, but again, you should be able to get them at other suppliers. In quantity, you can get these down to about 3 cents each.
* Some double-sided foam adhesive tape that is slightly thicker than the battery you are using – mine was 4.5mm thick)
* A printed circuit board (PCB) for the project – instructions for producing your own are beyond the scope of this article, but you may have some success with the iron-on or photographic technique (my preferred technique). You can find instructions for making your own printed circuit boards elsewhere on instructables and other sites. The PCB layout is reproduced below in a PDF file if you want to try yourself.
You will also need a soldering iron (plus solder), a cutting knife, some spray adhesive, and a way of printing the front of your card – you can use a colour laser or inkjet. I printed on OHP transparency film. You will also need a way of programming the PIC microcontroller. I use the PICKit2 which is part number 579-PG164120 from http://www.mouser.com, and available at around $35. A strip of 5×0.1 inch PCB pins (such as 22-0510 from Rapid) can be pushed into the programmer to act as an interface with the board.
If you’re still interested then check out Step 3: Soldering Starts! and go from there. If you do decide to make yourselves one then send in the video or a picture of it. Let us know how easy or difficult it was, too.